19,000 pallet spaces for freezer storage in Wrexham + state-of-the-art production area

Scale your frozen capacity in a controlled manner, with storage, handling, and value-added services in one location – designed for speed, quality, and predictable costs.

Are you an importer, retailer or producer in the food sector and are you looking for reliable frozen capacity in the UK? The new expansion at our Wrexham site combines 19,000 pallet spaces of automated freezer storage with a state-of-the-art production area for value-added services such as labelling, repackaging, x-ray/metal detection, blast-freezing, up-tempering and microwaving. This reduces extra links in your chain, keeps a grip on lead time and quality and helps prevent food waste.

In short: Frozen -20°C • BRC Food (grade AA) • Commercial availability: October 2026

Get a tour of site setup, processes and production area.

 

Quick capacity plan based on volume/flow/VAS.

 

Scope, KPIs and onboarding towards go-live.

 

Our site in Wrexham in progress

What happens after your application?

We will contact you within 1 working day.
We briefly ask about volume, order profile and desired VAS and immediately schedule a site tour or capacity consultation (where appropriate).

How we help your business excel by solving the below

  • Capacity shortage and peak pressure

extra pallet spaces when volumes increase (season, promotions, new customers).

  • Unpredictable lead times

delays due to extra links, external repackaging locations or changing availability.

  • QA and traceability requirements

need for tight processes and clear agreements for food safety.

  • Cost and complexity

too many handoffs and transport movements increase operational risk.

What you get in our new Wrexham site

  • 19,000 pallet spaces

scalable deep-freeze storage for structural volumes.

  • Food-safety processes

agreements and working methods aimed at product integrity, hygiene and controlled handling.

  • State-of-the-art production area

value-added services close to your stock (microwaving, blast-freezing, x-ray/metal detection, labelling, repacking, up-tempering and (where agreed) order picking) to reduce lead time.

  • Transparency and control

clear SLAs, reporting and a fixed consultation structure.

Who is this for?

Capacity of the store by type

Block pallets – Standard UKs 1000 x 1200

The store can handle 19,667 UK Standards at Capacity

Tall 2.2-meter Locations = 3,907
Standard 1.8-meter Locations = 15,760
All pallets = 1 tonne 1,250 kg LEVEL 0 ONLY

Pallet details  – Block

Click on the image to enlarge

A 50 mm Tolerance is given on all 4 sides of a pallet to allow accces to the High Bay

Euro pallets 1200 x 800

The store can handle 22,408 Euro Pallets at Capacity

Tall 2.2-meter Locations (1 tonne) = 4,460
Tall 2.2-meter Locations (800 kg) = 17,948

Pallet details  – Euro

Click on the image to enlarge

A 50 mm Tolerance is given on all 4 sides of a pallet to allow accces to the High Bay

Specifications and capabilities

  • Extra capacity

19,000 pallet spaces for freezer storage (Wrexham)

  • Temperature Zone

Frozen (-10°C to -20°C)

  • Certifications/QA

BRC Food (grade AA)

  • Production area (value-added services)

microwaving, blast-freezing, x-ray/metal detection, labelling, repacking, up-tempering and order picking

  • Commercial availability

October 2026 (reserve capacity in time based on your volume profile)

Why choose Thermotraffic?

Customer-Focused

Tailored solutions for your
products, markets and
operational needs.

One Integrated Partner

Transport, ocean freight,
storage, customs and
value-added services in
one seamless solution.

Global Reach, Local Expertise

 International capability supported by local market knowledge.

Cold Chain Expertise

Decades of hands-on
experience in European food logistics.

FAQ

  • Frozen storage within -10°C to -20°C.  Contact us to coordinate product requirements, handling moments and desired lead times.
  • Through procedures, training and checks according to agreed QA protocols. Certifications: BRC Food (grade AA) and IFS. Scope and most recent certificates/audit details are shared on request.
  • That depends on volume, order profile and required services. In a short intake, we determine what is appropriate.
  • In consultation: standard reports on stock, inbound/outbound and agreed KPIs, plus a fixed consultation cadence (e.g. weekly/bi-weekly performance review).
  • Yes. In the production area, we carry out agreed value-added services, including labelling, repacking, x-ray/metal detection, blast-freezing, up-tempering and microwaving (and where agreed: order picking).
  • Yes, if possible, we support both structural storage and peak/overflow, with clear SLAs and exit criteria.
  • Depending on integration and QA, onboarding can often take 1–12 weeks.
  • We align WMS/EDI and data links in the onboarding phase. In the capacity consultation, we explain the available integration options and reporting.
  • We can set up processes that are in line with lot/batch and FEFO/FIFO, depending on WMS and agreements.
  • Yes, we can start with a pilot (scope, KPIs and period) to validate the collaboration. Let us know how soon you want to start.
The preferred business partner for the food industry. End-to-end supply chain solutions for frozen and chilled food products.